sábado, junho 19, 2021

For ISO 9001 people...

Implementing a management system is like tossing and keeping a series of plates in the air circulating like a jongleur is able to do it.

A dish is, for example, about ordering, receiving, and supplying raw materials to production. Another dish is about sales, another is about production, control, and packaging, another is about...

What often happens is that once the dishes are released... they fall to the ground...

The management system cannot take on a life of its own. Someone has to always be aware that the dishes have fallen and that they have to be thrown into the air again.

This happens when an internal audit approaches, or when a surveillance audit date looms. Then, on the run, corrections are made, figurately “some walls are repaired, some wires are fastened, and a new scenario is set up” so that the next audit will look good in the photograph.

One of the most important mechanisms to keep the management system working, to keep the dishes in the air, involves measuring, analyzing, and making decisions to improve.

Let me show you why.

First, let us consider three levels of monitoring, measuring, and analyzing:

  • The everyday level - everyday people have to act, to react to defects, to complaints, to delays, to orders, to events
  • The process level - periodically, people will collect information about process performance and after analysis will decide if any change, any improvement is needed
  • At the company level - periodically, people will collect information about company-wide performance and after analysis will decide if any change, any improvement is needed
At the everyday level things normally work, the pressure of the moment, the weight of reality make people acting. However, improvement only comes as a consequence of the other two levels. 

Yes, solving "sporadic spikes", controlling is not the same thing as improving. Remember the good old Joseph Juran:
Improvement only happens when you deliberately decide to change the status quo in a positive way. Improvement is not about eliminating sporadic spikes, improving is not about acting around a frame, improving is about connecting the frames and seeing the film, seeing the trend, seeing what is beyond the foam of the days. 
What if there is no discipline to stick with the actions that lead to the analysis at the process and company level?

What kind of improvement, what rate of improvement can we expect from not working at these two levels? I dare to state that without these two levels there is no improvement. And more, these two levels are not event-based, but calendar-based.

Let me show how ISO 9001:2015 clauses are used while we perform the two levels. 

At the company level:
At the process level:

These inputs are used in analysis and evaluation (also inputs from audit results and management review):

Let us see the outputs:
Check out how the outputs of analysis and evaluation can leverage changes in:
  • competency requirements
  • competency gaps
  • risks and opportunities
  • processes
So, if you don't do these two types of analysis and evaluation improvement is only event-based never calendar-based.

Why is that demand for training and webinars on improvement are always not a priority for ISO 9001 people with an implemented quality management system?
  • Do you have the right indicators? (Different organizations in the same economic sector with different strategies may require different indicators due to different priorities)
  • Do you have a dashboard? Is it well designed according to the rules?
  • Do you prepare a report for analysis and evaluation? Do you fall in the three most common mistakes in presenting data?
  • Do you make decisions about improvement?
  • Do you use the project approach to command improvement?
  • Do you use tools and techniques to find the root causes?

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